Stryker Cast Saw Blade 940-35 Titanium Nitride Ion

Stryker 940-35 Titanium Ion Cast Saw Blade (Gold TiN Coated)

The Stryker 940-35 Titanium Ion Cast Cutter Saw Blade is an authentic, Stryker-compatible blade specifically designed for use with the Stryker 940 cast cutter saw. Its distinctive gold color comes from a Titanium Nitride (TiN) coating, often referred to as “titanium ion” coating.

This premium coating increases surface hardness, reduces friction, and helps the blade stay sharp longer. The result is a cooler-running blade that performs especially well during lengthy procedures, such as long-leg cast removal or high-volume clinic use.

Stryker Cast Saw Support Update

Stryker recently shut down all cast saw support in the United States, including blades and accessories. That left many orthopedic practices scrambling for reliable replacements.

Because Stryker products are still sold globally, OrthoTape contacted Stryker and confirmed two overseas sources that continue to manufacture compatible blades. We now import these blades, including the gold Stryker 940-35 Titanium Ion blade, and stock them in our Ridgeland, SC 29936 warehouse for fast USA shipping.

What Type of Blade Is the Stryker 940-35?

This product is a Titanium Nitride (TiN) coated stainless steel blade for the Stryker 940 cast cutter saw. In Stryker naming, “Titanium Ion” describes this TiN coating process.

The Titanium Nitride coating:

• Hardens the blade surface and tooth edges
• Reduces friction and drag through casting materials
• Helps prevent heat build-up at the blade–cast interface
• Maintains sharpness longer than standard stainless steel blades

This makes the 940-35 Titanium Ion blade ideal for:

• High-volume orthopedic clinics and hospitals
• Long-leg cast removal and lengthy cast procedures
• Clinicians who want cooler, smoother cutting and longer blade life

Cast Saw Blade Coatings – In Order of Strength

When you compare cast saw blades, you will see different coating types. Below is a guide to common coatings, listed from strongest to standard stainless steel. This helps you decide whether a titanium ion / TiN-coated blade like the Stryker 940-35 is the best choice for your practice.

#1 Dichronite Blade (Coated)

Dichronite (Tungsten Disulfide) is a dry-film lubricant applied to stainless steel blades under high air pressure. The coating bonds tightly to the metal, creating a very slick, low-friction surface. Benefits include:

• Extended blade life
• Cooler cutting temperatures
• Reduced drag through cast materials

#2 Ion Nitriding (Coated)

Ion Nitriding, also called “plasma coating,” bombards the blade with nitrogen ions in a vacuum chamber under high voltage. This process:

• Creates a surface hardness approaching that of diamonds
• Produces a very smooth, low-drag surface
• Maximizes blade life for heavy, continuous use

#3 Titanium Nitrided Blade (Coated) – This Product

Titanium Nitride (TiN) is a gold “ceramic” coating applied to a stainless steel base blade. Once applied, the blade surface becomes significantly harder and the drag coefficient is reduced. This results in:

• Much cooler surface temperatures during cutting
• Longer-lasting tooth sharpness
• Better performance during long-leg cast removal or multiple cast cuts in a row

The Stryker 940-35 Titanium Ion blade falls into this category, combining durability and smoother cutting with a familiar Stryker-compatible fit.

#4 PTFE (Teflon-Coated)

PTFE (Teflon) is a very slick, non-stick coating sprayed onto the stainless steel blade and then cured. It allows the blade to slide smoothly through casts with low drag. However:

• The coating can wear off relatively quickly
• Performance may decline once the PTFE layer degrades

Despite this drawback, PTFE-coated blades remain popular because of their initially smooth, low-friction cutting.

#5 Stainless Steel (Uncoated)

Stainless steel blades are not coated. They are made from high-carbon stainless alloy that is “tempered” with high-temperature hardening, which:

• Makes the steel much harder
• Helps the teeth last longer than untreated steel

Over time, the teeth gradually lose sharpness, which increases cutting time and heat. A dull blade can generate enough warmth that the patient might feel it even through the cast padding. A typical orthopedic practice removing around 10 casts per week can expect a stainless steel blade to last about 1–2 months before replacement is needed.

Why Choose a Titanium Ion Blade for the Stryker 940?

1. Longer Blade Life
   The Titanium Nitride coating helps the 940-35 blade maintain sharp teeth longer than an uncoated stainless steel blade under similar use.
2. Cooler, Smoother Cutting
   Reduced friction means less heat build-up and smoother travel through the cast, which can improve patient comfort.
3. Ideal for Long Procedures
   For long-leg casts or multiple removals in a row, the cooler-running gold titanium ion blade performs better than standard blades.
4. Compatible with Existing Equipment
   This blade is specifically designed for the Stryker 940 cast cutter saw, allowing you to upgrade performance without changing saws.

Stryker 940-35 Titanium Ion Blade – FAQ

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Ships from Ridgeland, SC 29936 warehouse.