OrthoTape 6 Inch Synthetic Cast Padding – 6 Rolls per Bag
Professional-grade 6-inch polyester synthetic cast padding in a clinic-pack of 6 rolls. Each roll is 4 yards. Engineered for consistent application under fiberglass or plaster casts — ideal for high-volume long leg, hip, and body casting.
Why Clinics Are Switching from Cotton to Synthetic Cast Padding
Many orthopedic clinics, hospitals, and urgent care centers still use traditional cotton cast padding — and while cotton has a long history in casting, synthetic polyester padding has become the preferred choice for modern fiberglass casting systems. Here's why:
| Property | Synthetic (Polyester) Padding | Cotton Padding |
|---|---|---|
| Moisture Retention | Low — resists moisture absorption, dries faster | High — absorbs and retains moisture, stays damp longer |
| Odor & Skin Comfort | Better — less moisture means less odor and irritation | Can develop odor and itching if padding stays wet |
| Durability | Resists tearing, matting, and compression over time | Can mat down and break apart, especially when wet |
| Application Consistency | Uniform thickness, conforms smoothly and predictably | Can bunch or shift during application |
| Compatibility | Optimized for modern fiberglass casting tape | Traditional — better suited for plaster systems |
| Weight | Lightweight — less bulk under the cast | Heavier when wet, adds bulk |
For clinics performing routine orthopedic casting with fiberglass tape, synthetic padding delivers a cleaner, more consistent, and more durable result — improving both the clinician's workflow and the patient's comfort throughout the wear period.
⚠️ Important: Synthetic Padding ≠ Waterproof Cast Liner
Standard synthetic cast padding handles moisture better than cotton, but it is not a waterproof cast liner. It should not be marketed or used as a waterproof system on its own. If a patient requires a fully waterproof cast, a dedicated waterproof cast liner (such as a Gore-Tex or similar liner) must be used as part of a complete waterproof casting system. OrthoTape synthetic padding is designed for standard orthopedic casting — not submersion or prolonged water exposure.
OrthoTape Synthetic Padding — Premium Quality at a Better Price
OrthoTape synthetic cast padding is developed to the same performance standard as leading clinical brands. Our padding is soft, conformable, and consistent roll-to-roll — giving your clinic the quality you expect at a price that makes stocking easier. Whether you're running a high-volume orthopedic practice or an urgent care center, OrthoTape delivers reliable results without the premium brand markup.
Product Specifications
| Specification | Detail |
|---|---|
| Part Number / SKU | OT-CP66 |
| Width |
6" (15.2 cm) |
| Length per Roll | 4 yards (3.7 m) |
| Quantity per Bag | 6 rolls |
| Material | Synthetic polyester cast padding |
| Intended Use | Under fiberglass or plaster orthopedic casts |
| Typical Applications | Long leg, hip, body, and extremity casting |
Key Features
- Soft & Conformable — wraps smoothly around bony prominences and contoured anatomy
- Low Moisture Retention — resists dampness from sweat or incidental moisture better than cotton
- Tear-Resistant — maintains integrity during application without bunching or matting
- Lightweight — reduces bulk under the cast for improved patient comfort
- Consistent Roll-to-Roll — uniform thickness for predictable, repeatable application
- Fiberglass-Compatible — optimized for use with modern fiberglass casting tape
- Clinic Pack — 6 rolls per bag for efficient stocking and dispensing
🩺 Shop All Cast Padding Sizes
Need a different width? OrthoTape synthetic cast padding is available in multiple sizes to cover every casting scenario — from pediatric extremity casts to full long-leg applications. Browse the full Cast Padding collection →
Questions? Call: 800-580-9887 (M–F 9:30–5:00 EST)