Works as anticipated, good product that solves many problems.
Easy process to order efficient shipping ,good communication .
High quality knee brace.
Great service, quick delivery. Allowed me to stay in water on family summer vacation.
Description
DeSoutter 7960 — Circular Stainless Steel Cast Saw Blade (5-Pack)
The DeSoutter 7960 is a 2½" (64mm) circular stainless steel replacement cast saw blade for the DeSoutter CleanCast CC4, CC5, and CC6 systems, sold in a convenient 5-pack. The most economical blade in the DeSoutter lineup — ideal for low-volume practices primarily cutting plaster of Paris casts, or as a cost-effective backup supply.
🔬 Stainless Steel Blades — What You Need to Know
Stainless steel blades are the uncoated baseline of the cast saw blade world. Made from high-carbon stainless alloy and tempered at high temperature for hardness, they are corrosion-resistant and reliable — but without any coating to reduce friction or extend sharpness, the teeth dull gradually with use.
What this means in practice:
- ✅ Most economical blade option — excellent value for low-volume settings
- ✅ Corrosion-resistant high-carbon stainless alloy construction
- ✅ Best performance on dry plaster of Paris casts
- ⚠️ Teeth dull gradually — increased cutting time and heat as blade ages
- ⚠️ Not recommended for busy clinics cutting fiberglass or polyester daily
- ⚠️ A dull blade generates heat that may be felt by the patient through cast padding
Rule of thumb: A general orthopedic practice removing 2–3 casts per day can expect a single stainless steel blade to last one to two months before needing replacement. Higher volumes or harder cast materials will shorten blade life significantly.
📊 Cast Saw Blade Coating Comparison — Strongest to Weakest
| Rank | Coating Type | How It Works | Best For |
|---|---|---|---|
| #1 | Diamond Coated | Synthetic diamond particles heat-pressed onto the cutting edge | High-volume fiberglass cutting; maximum blade life |
| #2 | Dichronite (Tungsten Disulfide) | Dry film lubrication bonded tightly to steel | Extended blade life; cooler cutting temperatures |
| #3 | Ion Nitride (Plasma Coated) | Nitrogen ions diffused directly into the steel — near-diamond hardness | All cast types; high durability; smooth low-friction cutting |
| #4 | Titanium Nitride | Gold ceramic coating; ~3x harder than uncoated steel | All cast types; premium performance |
| #5 | PTFE (Teflon Coated) | Spray-applied non-stick coating; wears off after initial use | Budget-friendly; lower-volume practices |
| ⭐ #6 | Stainless Steel (Uncoated) ← You are here | High-carbon stainless alloy; no coating — teeth dull gradually | Low-volume practices; plaster of Paris; most economical |
💡 Cutting fiberglass or polyester regularly? Consider upgrading to the DeSoutter 3950 Titanium Nitride blade — approximately 3x harder than stainless steel with significantly longer blade life for synthetic cast materials.
📋 Product Specifications
- Part Number: 7960
- Blade Type: Circular — Stainless Steel (Uncoated)
- Diameter: 2½" (64mm)
- Mounting: Pentagon “easy-fit” hole — can be rotated up to 5 times to maximize blade life
- Compatible Models: DeSoutter CleanCast CC4, CC5, CC6
- Quantity: 5-pack
- Best For: Plaster of Paris (Gypsona) — dry plaster cutting
- Not Recommended For: Heavy daily use with Fiberglass or Polyester
⏱️ When Should You Replace Your Cast Saw Blade?
- The blade requires more passes or pressure to cut through the cast
- Increased heat felt through the cast padding during removal
- Longer cast removal times than usual
- Visible wear or dullness on the cutting edge
Not the right blade? We carry the full DeSoutter lineup.
This blade fits the CC4, CC5, and CC6 cast saw systems. Browse all DeSoutter blades on our complete DeSoutter product page.
Shop All DeSoutter Blades & Accessories →